Chromium Carbide Hardfacing Welding Overlay Wear Liner
Chromium Carbide Hardfacing Welding Overlay Wear Liner refers to the various linings made by wear-resistant steel plates through cutting, bending deformation, drilling, welding and other production processes, such as conveyor linings, coal feeder floor / cyclone separator cone and lining board, wear-resistant blades, etc., wear-resistant life can be increased by more than 15 times than ordinary steel.
Overview:
Chromium Carbide Hardfacing Welding Overlay Wear Liner the chemical composition of the high wear resistance alloy layer contains 4 to 5% carbon and 25 to 30% chromium.
The volume fraction of Cr7C3 carbide in the metallographic structure reaches more than 50%, and the macro hardness is HRC58 to 63.
The hardness of chromium carbide is HV1400 ~ 1800, which is higher than the hardness of quartz in sandstone HV800 ~ 1200.
Since carbides are distributed vertically in the direction of wear, even when compared with casting alloys of the same composition and hardness, the wear resistance is more than doubled.
Wear Resistant Plate( CCO Plate ) Specification:
| Wear Resistant Plate Material |
High-quality wear plate with a Chromium Carbide Overlay Welding layer |
| Sheet size |
1400*3000mm, 2100*3000mm /Customizied |
| Thickness |
3+3mm, 4+4mm, 5+5mm,6+6mm....20+20mm, 40+30mm /Customizied
|
| Hardness |
HRC 58-63 |
Surface Finish & Fabrication:
Applications:
| Model |
HRC |
Working Temperature |
Wear Plate Alloy Chemical Composition(%) |
Wear Plate (CCO Plate)specification and thickness(mm)
|
| C |
Cr |
Mn |
Nb |
Others |
| HP100 |
60-63 |
>500°C |
3-5 |
22-28 |
|
|
48 |
4+4 4+5 6+5 8+8 8+6 8+8 10+5
10+6 10+7 10+8 10+10 12+5 12+6
12+8 12+10 12+12 14+6 14+8 14+10
16+4 16+6 16+8 16+10 16+12
|
| HP200 |
58-62 |
>500°C |
3-5 |
20-26 |
1-3 |
|
2-5 |
| HP300 |
60-65 |
>800°C |
4-6 |
18-25 |
2-3 |
5-8 |
3-6 |
| HP400 |
50-55 |
>500°C |
0.4-2 |
3-7 |
15-20 |
|
2-5 |
|
Industry Application
|
Mining Industry |
Excavator bucket liners, bucket-wheel excavator, scarper conveyor middle trough, elevator skip, hopper liner |
| Iron and steel industry |
Bin liner, skip car liner, vibrating feeder lining, CDQ tank lining, coke-barrier car bottom plate, slag sluice lining |
| Cement industry |
Raw mill lining, clinker chute lining, dust discharge pipe, guide vane, roller protection sleeve, slag mill wear parts |
| Power industry |
Coal hopper lining plate , coal drop pipe liners, coal mill wear parts, ash pipeline, fan blade |
| Engineering industry |
Shield machine wear parts, boring machine shovel plate, loader shovel plate, dump truck body plate |
| Glass industry |
Blender mixer bottom plate, fan blade, fore and rear discs of fan impeller, quick-wearing wear parts |
| Port Industry |
Loading and discharging machine, wear-resistant pipeline, channel dredging, bin liner |
| We also customize various specification CCO plate and wear parts according to customer requirement and drawings. |
R & D ABILITY
♦Liaoning high-tech enterprise,wear-resistant overlay welding demostration center of MIIT
♦More than 50 national patents including invention patents
♦Well-equipped laboratory with high-end metallographic analysis equipment, spark- optical emission spectrometer.Carbon sulfur analyzer,spectro-photometer,grain-abrasion testing machine,rockwel hardness apparatus,impacttesting machine
♦Participate in setting wear-resistant pipe standard for DL/T power industry
♦Member of China Welding Association
♦Industry-university-research cooperation enterprise of Liaoning petrochemical University
FAQ
Q1: Why are there so many cracks?
A1. Due to the cooling rates of dissimilar metals. Our hard facing plate for coal chute liner is manufactured by welding which results in high temperatures. During the cooling, the plate goes through a stress relieving which is a natural process and does not effect the performance of the plate. The stress relief cracks should be between 3/4" - 2" apart. The cracks can be touched up by our chrome carbide welding rod.
Q2: What is the best method of attachment?
A2. hard facing plate for coal chute liner is usually attached by countersunk bolts, welding studs, perimeter welding, or plug welding. Some methods are better suited than others depending on the specific application. For more detail on each method see the installation section.
Q3: Can hard facing plate for coal chute liner be drilled or machined?
A3. hard facing plate for coal chute liner cannot be machined or drilled. It can however be ground. Mild steel inserts are used to create countersunk or counter bored holes. hard facing plate for coal chute liner can be cut using plasma, Grinding wheel saw, or air-arc gouging.
Q4:MOQ?
A4.Our product has no limit to quantity, it can be ordered according to customer requirement.
